China manufacturer China Manufacturer Hydraulic Forklift Tilt Cylinder 18.1MPa 8.2kg vacuum pump diy

Product Description

China Manufacturer hydraulic Forklift Tilt Cylinder 18.1MPa 8.2kg

A forklift tilt cylinder, also known as a mast tilt cylinder, is a hydraulic component used in forklifts to control the tilting motion of the mast and forks. It is responsible for adjusting the angle of the divisions to accommodate different load-handling requirements. The forklift tilt cylinder is a critical component that enables efficient and precise load handling in forklift operations. It provides the necessary control and power to adjust the tilt angle of the mast and forks, allowing for safe and effective material handling in various industrial and warehouse settings.

bore diameter (D) rod diameter (d) stroke (S) Installation distance (L) working pressure Interface dimensions (M) weight
Φ63 Φ25 55 368 18.1MPa 2-G1/4 8.2kg

(1) Our company can customize non-standard oil cylinders within the range of cylinder diameter D360MM and stroke L6000MM according to customer requirements;

(2) The above product prices are nontax unit prices, excluding packaging and transportation costs required for export

Here are some key points about the forklift tilt cylinder:

Function: The primary function of the forklift tilt cylinder is to control the tilting movement of the mast and forks. It allows the operator to tilt the forks CHINAMFG or backward to lift, transport, and deposit loads. The forklift operator can ensure load stability, precise positioning, and safe material handling by adjusting the tilt angle.

Hydraulic Power: The forklift tilt cylinder is powered by the hydraulic system of the forklift. It is connected to hydraulic lines that supply hydraulic fluid under pressure. The hydraulic system consists of a hydraulic pump, control valves, hoses, and a reservoir. When the operator activates the tilt control lever, hydraulic fluid is directed to the tilt cylinder, causing it to extend or retract and initiate the tilting motion.

Construction: The forklift tilt cylinder is typically a double-acting hydraulic cylinder. It comprises a cylindrical barrel, a piston rod, and seals to prevent fluid leakage. The cylinder is mounted on the forklift’s mast and connected to the carriage or tilting mechanism. The piston rod extends and retracts within the cylinder barrel, allowing the mast and forks to tilt.

Control: The operator controls the forklift tilt cylinder using a control lever or joystick located in the forklift’s operator compartment. By manipulating the control lever, the operator can activate the hydraulic system to extend or retract the tilt cylinder, thereby adjusting the tilt angle of the forks. Many forklifts also feature additional controls for fine-tuning the tilt movement and achieving precise load positioning.

Safety Features: Forklifts are equipped with safety features related to the tilt cylinder operation. These may include tilt speed control, load backrests, and tilt lock mechanisms to prevent unintentional tilting or ensure the forks remain fixed during transport.

Maintenance: Regular maintenance and inspection of the forklift tilt cylinder are essential to ensure its proper functioning. This includes checking for leaks, verifying the condition of seals, and maintaining the hydraulic fluid at the recommended level and quality. Any signs of damage or malfunction should be addressed promptly to prevent equipment downtime and ensure safe operation.

How To Maintain Forklift Tilt cylinder
 

  1. Regular Inspection: Conduct routine inspections of the tilt cylinder to check for any signs of leaks, damage, or wear. Inspect the cylinder barrel, piston rod, seals, and hydraulic connections. Look for any fluid leaks around the cylinder and ensure all connections are secure.

  2. Lubrication: Follow the manufacturer’s guidelines for lubricating the tilt cylinder. Apply the recommended lubricant to the cylinder’s moving parts, such as the piston rod and seals, to reduce friction and ensure smooth operation. Avoid using excessive amounts of oil that could attract dirt or debris.

  3. Cleanliness: Keep the tilt cylinder and its surroundings clean. Remove any dirt, debris, or contaminants that may accumulate on the cylinder or the hydraulic system. Use a clean cloth or compressed air to remove dust and dirt from the cylinder components.

  4. Hydraulic Fluid: Maintain the proper level and quality of hydraulic fluid in the forklift’s hydraulic system. Check the fluid level regularly and top it up as needed. Follow the manufacturer’s recommendations for the type and viscosity of hydraulic fluid. If the fluid appears dirty or contaminated, consider draining and replacing it.

  5. Seals and Gaskets: Inspect the seals and gaskets of the tilt cylinder for any signs of wear or damage. Replace any worn or leaking seals promptly to prevent hydraulic fluid leakage and ensure proper cylinder operation.

  6. Tilt Cylinder Control: Check the operation of the tilt cylinder control lever or joystick. Ensure it moves smoothly and returns to its neutral position correctly. If there are any issues with the control mechanism, have it inspected and repaired by a qualified technician.

  7. Professional Maintenance: Schedule regular maintenance checks with a certified forklift technician or service provider. They can perform more in-depth inspections, test the tilt cylinder’s performance, and address any maintenance or repair needs identified during the inspection.

  8. Operator Training: Properly train forklift operators on the correct operation of the tilt cylinder and the importance of its maintenance. Encourage operators to promptly report any unusual noises, leaks, or malfunctions related to the tilt cylinder.

Always follow the manufacturer’s guidelines and consult the forklift’s maintenance manual for specific instructions and intervals. Adhering to a regular maintenance schedule and promptly addressing any issues will help ensure the forklift tilt cylinder operates smoothly, enhancing safety and efficiency in material handling operations.

Our Company

We have a first-class independent R&D platform for assembly. The forklift cylinder production workshop has 4 semi-automatic lifting cylinder assembly lines and 1 fully automatic tilting cylinder assembly line, with a designed annual production capacity of 1 million pieces; the special cylinder workshop is equipped with semi-automatic cleaning and assembly systems of various specifications, with a designed annual production capacity of 200,000 essays. It has famous CNC machining equipment, machining centers, special equipment for high-precision cylinder processing, robot welding machines, automatic cleaning machines, automatic cylinder assembly machines, and automatic paint production lines. We have more than 300 sets of critical equipment running. The optimized allocation and efficient utilization of equipment resources ensure the precision requirements of the products and meet the high standard quality requirements of the products.

   Forklift cylinder assembly shop

 Other types of cylinder assembly shop

Welding

Painting & coating

     Painting & coating line

  Fully automatic water-based

Testing

To further improve product performance, and establish the leadership position of our hydraulic cylinder in the industry, our company and zjimee jointly established a Comprehensive performance laboratory of hydraulic cylinders, hydraulic valves, and hydraulic pumps; the lab is computer-assisted testing, using electro-hydraulic control technology, the test conditions preset by computer, which improves the test accuracy and system versatility, and the experimental data.
The automatic collection is realized through the application of sensors, and the output data, such as the internal leakage and load efficiency of the cylinder or the valve, are directly processed by the 
computer and converted to standard units (ml/min; %). At the same time, to ensure the working safety of the hydraulic system, the state monitoring function is carried out for key performance parameters, such as “oil temperature monitoring, liquid level monitoring, filter device monitoring,” etc. Among them, the hydraulic cylinder test stand can test the performance of “load efficiency” and “internal leakage” by readings. At the same time, it is equipped with a grating ruler measuring instrument, which meets the requirements of all test items of hydraulic cylinder products in the national standard

Our Factory

Packaging & Shipping

Certification: GS, RoHS, CE, ISO9001
Pressure: Medium Pressure
Work Temperature: Normal Temperature
Acting Way: Double Acting
Working Method: Rotary
Adjusted Form: Regulated Type

tilt cylinder

Can tilt cylinders be used in manufacturing machinery for material processing?

Yes, tilt cylinders can be used in manufacturing machinery for material processing. These cylinders offer several advantages that enhance the efficiency, versatility, and precision of material processing operations. Here’s a detailed explanation:

  • Tilt Angle Adjustment: Tilt cylinders allow for precise tilt angle adjustment of equipment attachments, such as cutting tools, milling heads, or processing platforms. This adjustability enables operators to achieve the desired tilt angle for material processing tasks. By controlling the tilt angle, operators can optimize the cutting or processing angle, resulting in improved accuracy, quality, and efficiency.
  • Material Positioning: Tilt cylinders assist in proper material positioning during processing. By adjusting the tilt angle of the equipment, operators can align the material in the ideal position for cutting, shaping, or other processing operations. This ensures consistent material engagement with the cutting tools or processing surfaces, minimizing errors and improving overall precision.
  • Enhanced Accessibility: Tilt cylinders provide enhanced accessibility to the material being processed. By tilting the equipment, operators can gain better access to different areas of the material, even hard-to-reach or complex surfaces. This accessibility facilitates efficient processing and allows for the execution of intricate operations with greater ease.
  • Process Optimization: Tilt cylinders contribute to process optimization by enabling operators to adjust the tilt angle based on specific material characteristics or processing requirements. For instance, certain materials may require a specific tilt angle to achieve optimal chip removal during cutting or to enhance the efficiency of material shaping. The ability to optimize the tilt angle enhances process control and ensures the desired output quality.
  • Flexibility in Material Handling: Tilt cylinders provide flexibility in material handling during processing operations. They allow for the tilting of workpieces or platforms, enabling operators to orient the material in the most suitable position for processing. This flexibility accommodates various material shapes, sizes, and orientations, expanding the range of materials that can be effectively processed using the machinery.
  • Integration with Automation: Tilt cylinders can be integrated with automation systems in manufacturing machinery. This integration enables automated tilt angle adjustments based on predefined parameters or sensor feedback. By incorporating tilt cylinders into automated material processing systems, manufacturers can achieve consistent and repeatable processing results, reduce manual intervention, and improve overall productivity.

Therefore, tilt cylinders can be effectively utilized in manufacturing machinery for material processing. Whether it involves tilt angle adjustment, material positioning, enhanced accessibility, process optimization, flexibility in material handling, or integration with automation, tilt cylinders contribute to improving the efficiency, precision, and versatility of material processing operations in the manufacturing industry.

tilt cylinder

How does a tilt cylinder handle variations in tilt angle and load?

A tilt cylinder is designed to handle variations in tilt angle and load to ensure optimal performance and safe operation. It employs various mechanisms and features that allow it to adapt to different angles and loads. Here’s a detailed explanation:

  • Adjustable Force and Stroke: Tilt cylinders can be adjusted to accommodate variations in tilt angle and load. The force generated by the cylinder can be controlled by adjusting the hydraulic pressure, allowing for precise control over the tilting movement. Similarly, the stroke length of the cylinder can be customized to provide the desired range of motion, enabling flexibility in achieving different tilt angles.
  • Flow Control Valves: Tilt cylinders often incorporate flow control valves that regulate the speed and rate of hydraulic fluid flow. These valves allow operators to adjust the flow rate, providing finer control over the tilting movement. By adjusting the flow control valves, operators can handle variations in tilt angle and load with greater precision and stability.
  • Load-Sensing Technology: Some advanced tilt cylinders utilize load-sensing technology to automatically adjust the force output based on the load applied. Load sensors integrated into the cylinder or the hydraulic system provide real-time feedback on the load, enabling the cylinder to adjust its force accordingly. This ensures consistent and safe operation, even when dealing with varying loads.
  • Structural Integrity: Tilt cylinders are designed with robust construction to handle variations in load. The materials used, such as high-strength steel, provide structural integrity and durability. The cylinder’s design considers factors such as bending moments and stress distribution to ensure safe operation under different load conditions.
  • Seals and Lubrication: Tilt cylinders incorporate seals and lubrication systems to minimize friction and maintain the required performance. Seals prevent leakage and contamination, ensuring the hydraulic system operates efficiently. Proper lubrication reduces wear and tear on moving parts, allowing the cylinder to handle variations in tilt angle and load smoothly and reliably.
  • Stability and Balance: Tilt cylinders are designed to maintain stability and balance during tilting operations. The cylinder’s attachment points, along with the equipment’s center of gravity, are carefully considered to ensure safe and controlled tilting. This helps prevent instability or tipping when facing variations in tilt angle or load.

By incorporating adjustable force and stroke, flow control valves, load-sensing technology, robust construction, seals and lubrication, as well as ensuring stability and balance, tilt cylinders can effectively handle variations in tilt angle and load. These features enable precise control, safe operation, and reliable performance in a wide range of applications across industries.

tilt cylinder

How does a tilt cylinder contribute to precise equipment tilt control?

A tilt cylinder plays a crucial role in achieving precise equipment tilt control. It provides the necessary force and control mechanisms to enable controlled and accurate tilting movements. Here’s a detailed explanation of how a tilt cylinder contributes to precise equipment tilt control:

  • Force Generation: A tilt cylinder is a hydraulic component that generates the force required to tilt or angle the equipment. It consists of a cylinder housing, piston, and rod assembly. When hydraulic pressure is applied to the cylinder, the piston moves, exerting force on the attached component. The force generated by the tilt cylinder allows for precise and controlled tilting of the equipment.
  • Controlled Fluid Flow: Tilt cylinders utilize hydraulic fluid to transmit force and control the tilting movement. The flow of hydraulic fluid is regulated by control valves, which allow operators to control the speed, extent, and direction of the tilt. By adjusting the control valves, operators can achieve precise control over the fluid flow, enabling accurate and controlled tilting of the equipment.
  • Range of Motion: Tilt cylinders provide a specific range of motion, allowing for controlled tilting within that range. The range of motion is determined by the design and construction of the cylinder, as well as the attachment points on the equipment. The defined range enables operators to tilt the equipment to the desired angle with precision, ensuring precise control over the tilt position.
  • Feedback Mechanisms: Some tilt cylinders incorporate feedback mechanisms such as limit switches or sensors. These mechanisms provide real-time feedback on the position and angle of the tilted component. By monitoring the feedback, operators can precisely adjust the tilt cylinder to achieve the desired tilt angle. This feedback loop enhances the precision of equipment tilt control.
  • Operator Input: Tilt cylinders are typically operated by equipment operators who have control over the hydraulic system. Operators can manipulate the control levers or buttons to adjust the hydraulic pressure and flow, thereby controlling the tilt cylinder’s movement. The operator’s skill and experience in operating the tilt cylinder contribute to achieving precise equipment tilt control.

By combining the force generation capabilities, controlled fluid flow, defined range of motion, feedback mechanisms, and operator input, a tilt cylinder enables precise control over the equipment’s tilt. This precision is essential for applications where accurate tilting is required, such as in construction, mining, agriculture, and material handling. The ability to achieve precise equipment tilt control enhances operational efficiency, productivity, and safety in various industries.

China manufacturer China Manufacturer Hydraulic Forklift Tilt Cylinder 18.1MPa 8.2kg   vacuum pump diyChina manufacturer China Manufacturer Hydraulic Forklift Tilt Cylinder 18.1MPa 8.2kg   vacuum pump diy
editor by CX 2023-11-14